Optical Video Measuring Equipment 2.5D Auto Visual Inspection
Machine
Mechanism and Application Characteristics of Coordinate measuring
machine:
1. Construction of the instrument:
Designed with workbench of a marble panel base and cantilever-type
mechanism, the instrument is characterized by steady accuracy, good
adaptability to working environment, simple, strong, non-deformable
and good-looking body structure, and ergonomically designed
operating mechanism, and meanwhile is equipped with powerful
measuring software and is easy to operate.
2. Movement of Mechanism:
With tri-axial manual control mode, this measuring instrument is
equipped with high-accuracy polished rod, FUSHUO high-accuracy
guide rail, and meanwhile coupled with professional Aotian
measuring software for measuring.
3. Merits with the non-contact auto-measuring instrument:
This instrument can avoid human error of the “Object Work Piece” as
caused by manual measuring, and can as well avoid secondary damage
caused to “Object Work Piece” by manual measuring, with ensured
mass stability and criteria consistency of the object work piece.
This instrument can enhance multi-fold the detecting efficiency in
the production process, identify the defects and control over
non-yields beforehand in production process, and can meanwhile help
lower part of the costs spent on manual detection, and increase the
timeliness of product delivery.
4. Applicable scope:
this measuring instrument can be used for dimensional accuracy
measurement of various molds, aircraft, automobile, mobile phone,
computer, metals and hardware, plastics, electronics, die-cutting,
screen printing and stencil, LCP film, PCB board, FPC, LCDTFT,
glass cover-plate, TP, and frame of ultra-large LCD, as well as for
auxiliary measurements such as 2D and 3D measuring as needed in
reverse engineering, graphic R&D, design, plotting and editing,
and laboratory, etc.
5. Main functional configurations of instrument:
this instrument is used in with dedicated Aocheng image measuring
software, high-definition color 650TV CCD, high resolution of
0.7–4.5 folds (special high-definition zoom and fixed-focus screen
optical lens), dedicated computer, LCD, keyboard, mouse (optional) and digital measurement.
6. Overall Merits:
A. Suitable for measuring applications of multi-variety, complex
dimensions and demanding measuring accuracy, with even easy and
quick measuring efficacy and enhanced measuring efficiency.
B. The instrument has the following merits with regard to image
processing: automatic burrs skip-over, auto generating measurement
reports and results statistics, and open for linking to printers,
etc., suitable for wide industry applications.
7. Saving cost:
This instrument can achieve multiple functions on the same set of
equipment, resulting in saved user costs for repeated purchasing of
measurement devices as well as saved labor costs and equipment
occupation space. It can meet the needs of user enterprises for
greater development in the future and the demand for rapid
expansion of product testing to lay sound foundation for users’
quality assurance.
Technical parameters
Paramter and Model | AQC320 |
Workbench | Platfom size(mm) | 460X360 |
Glass table size(mm) | 350X250 |
Load-bearing weight(kg) | 20 |
Travel | X axis(mm) | 300 |
Y axis(mm) | 200 |
Z axis(mm) | 200 |
Image and measurement system | Display resolution(mm) | 1/0.5(Optional) |
Instrument precision(um) | (3+L/200)um |
Imaging system(CCD) | HD color 650TV |
Zoom objective(X) | Zoom objective 0.7~4.5X |
Total video magnification(x) | 30~190X |
Working distance(mm) | 96mm |
Light source | LED programmable partiton light source(Coaxial light source
optional) |
Outline dimension(mm) | 740X660X970 |
Weight(kg) | 250kg |
Power supply | 220V AC 50Hz |
Configuration List:
Sequence number | Name | Unit | Quantity |
1 | Main body | PCS | 1 |
2 | Instrument table | PCS | 1 |
3 | AUSKY software | PCS | 1 |
4 | video card | PCS | 1 |
5 | Dongle | PCS | 1 |
6 | Computer | PCS | 1 |
7 | Liquid crystal display | PCS | 1 |
8 | Aocheng optical calibration block | PCS | 1 |
9 | Keyboard and mouse | PCS | 1 |
10 | Specification warranty card certificate | PCS | 1 |
Introduction to the software functions:
Software interface
A. Multiple measuring methods, including auto edge-tracing, auto
sectional edge-tracing, mouse on-screen point fetch, crossline
pointing, proximity pointing, contrast and pinnacle pointing,
contour pointing, probe pointing, laser pointing, and etc.
B. Powerful edge-tracing algorithm ensures sampling point accuracy
and automatic pixel correction on sampling stability,
where, one stroke will enable automatic pixel correction, needless
to shift frequently.
C. Element construction
Element structure technique, offers multiple methods, such as
shifting, rotating, extracting, combining, paralleling,
plumbing, mirroring, symmetry, intersecting, tangentially
structured elements; Element structure will enable user to
tackle some elements hard to measure, and consequently resulting in
increased working efficiency; The compositional
process is to select elements for compositional involvement, select
the result element, clear and simple. Options for
composition methods available in form of illustration
D. Composite measuring of probe and image
Composite measuring by complementing probe with image optical
system achieves multi-purpose measuring of image
and probe.
E. Workpiece array and array macro function
Such function is applied in automatic image measuring instrument.
When a bunch of identical workpieces are placed and
literally equally spaced on one measure fixture, measure one of the
workpieces at first, before measure all the
workpieces on the measure fixture. This will not only save the time
for edge-tracing measuring, but also simplify the
user program.
F. Laser measuring
Laser measuring sees an increasing popularity in imaging device
measuring. Our software is also improved and
optimized responding to the measuring call. We herein introduce as
below:
G. Connection and interfacing with laser
Currently, our measuring device can connect with laser of following
brands: Keyence, Panasonic, Omron, Miyi, Stil,
ERT, Sunny, and etc. Select the laser and COM you wish to connect
with in the Laser List in the Parameter Setting.
(After connection, the measuring method using laser measuring is
indicated as below(L: Reading of the line is the
current laser reading, and corresponding interface of laser
measuring will also pop up in the Graphic Zone)
H. Synchronization of laser and image
Before laser measuring, first to synchronize the laser and image,
before following measuring can be performed. Using a
sample, find a cusp on the picture, before shift the crossline
center to such cusp to call out the coordinate value, before
shift the laser spot to such cusp to call out the coordinate value
of such cusp, click to confirm to wrap up the
synchronization, to achieve the image programming laser measuring.
(With this, in subsequent measuring process, whatever laser spot
mining or imaging spot mining, they can be shifted to
the element center already mined)
I. Workpiece array macro
Responding to circumstances of placing simultaneously multiple
identical or different fixtures on workbench, array on
each fixture can be identical or different. User can simply replace
the fixture after measuring workpieces on one fixture,
which help save time and increase efficiency.
(Fixture 1) (Workpiece 1)
J. Import CAD graphics for measuring
The software supports measuring on workpieces with CAD graphics as
template, which enable coordinate measuring or
comparison measuring. Such function is applicable to workpiece of
any contour/shape within gauging range of the
measuring instrument.
