High Stability Optical Measurement Systems For Industrial
Inspection Automobile
Mechanism and Application Characteristics of Coordinate measuring
machine:
1. Construction of the instrument:
Designed with workbench of a marble panel base and cantilever-type
mechanism, the instrument is characterized by steady accuracy, good
adaptability to working environment, simple, strong, non-deformable
and good-looking body structure, and ergonomically designed
operating mechanism, and meanwhile is equipped with powerful
measuring software and is easy to operate.
2. Movement of Mechanism:
With tri-axial manual control mode, this measuring instrument is
equipped with high-accuracy polished rod, FUSHUO high-accuracy
guide rail, and meanwhile coupled with professional Aocheng
measuring software for measuring.
3. Merits with the non-contact auto-measuring instrument:
This instrument can avoid human error of the “Object Work Piece” as
caused by manual measuring, and can as well avoid secondary damage
caused to “Object Work Piece” by manual measuring, with ensured
mass stability and criteria consistency of the object work piece.
This instrument can enhance multi-fold the detecting efficiency in
the production process, identify the defects and control over
non-yields beforehand in production process, and can meanwhile help
lower part of the costs spent on manual detection, and increase the
timeliness of product delivery.
4. Overall Merits:
A. Suitable for measuring applications of multi-variety, complex
dimensions and demanding measuring accuracy, with even easy and
quick measuring efficacy and enhanced measuring efficiency.
B. The instrument has the following merits with regard to image
processing: automatic burrs skip-over, auto generating measurement
reports and results statistics, and open for linking to printers,
etc., suitable for wide industry applications.
Technical parameters
Paramter and Model | AQC540 |
Workbench | Platfom size(mm) | 720X620 |
Glass table size(mm) | 550X450 |
Load-bearing weight(kg) | 20 |
Travel | X axis(mm) | 500 |
Y axis(mm) | 400 |
Z axis(mm) | 200 |
Image and measurement system | Display resolution(mm) | 1/0.5(Optional) |
Instrument precision(um) | (3+L/200)um |
Imaging system(CCD) | HD color 650TV |
Zoom objective(X) | Zoom objective 0.7~4.5X |
Total video magnification(x) | 30~190X |
Working distance(mm) | 96mm |
Light source | LED programmable partiton light source(Coaxial light source
optional) |
Outline dimension(mm) | 1090X720X1700 |
Weight(kg) | 700kg |
Power supply | 220V AC 50Hz |
Configuration List:
Sequence number | Name | Unit | Quantity |
1 | Main body | PCS | 1 |
2 | Instrument table | PCS | 1 |
3 | AUSKY software | PCS | 1 |
4 | video card | PCS | 1 |
5 | Dongle | PCS | 1 |
6 | Computer | PCS | 1 |
7 | Liquid crystal display | PCS | 1 |
8 | Aocheng optical calibration block | PCS | 1 |
9 | Keyboard and mouse | PCS | 1 |
10 | Specification warranty card certificate | PCS | 1 |
Introduction to the software functions:
A. Convenient program editing and modifying
Enable to modify conveniently light source data, kinetic data,
focusing data, program location, measuring height, and
etc., as well as can replace existing elements with new elements.
B Ample tolerance functions
Multiple calculations of size and geometric tolerance available;
Allowable for calculating 2D and 3D tolerance, e.g,
geometric tolerance as roundness, cylindricity, linearity,
planeness, etc., as well as tolerances as location, parallelism,
verticality, tilt, concentricity, pulsation, etc.
C. Map navigation, scanning and contour tracking software provides
powerful navigation functions
Can scan whole map by assigning a starting point and finishing
point, and can also import the pictures taken by external
sensors for navigation; The scanning function can be used in
reversing function, can designate starting point and
finishing point of the scanning, and special design algorithm;
allow to increase scanning accuracy and practicality
through filtering impurities; allow to track open or closed
graphics to have contour tracking, so as to obtain desired
contour. Can set number of scanning point, on contour, and software
can automatically calculate scanning spacing.
D. Composite measuring of probe and image
Composite measuring by complementing probe with image optical
system achieves multi-purpose measuring of image
and probe.
E. Workpiece array and array macro function
Such function is applied in automatic image measuring instrument.
When a bunch of identical workpieces are placed and
literally equally spaced on one measure fixture, measure one of the
workpieces at first, before measure all the
workpieces on the measure fixture. This will not only save the time
for edge-tracing measuring, but also simplify the
user program.
F. Synchronization of laser and image
Before laser measuring, first to synchronize the laser and image,
before following measuring can be performed. Using a
sample, find a cusp on the picture, before shift the crossline
center to such cusp to call out the coordinate value, before
shift the laser spot to such cusp to call out the coordinate value
of such cusp, click to confirm to wrap up the
synchronization, to achieve the image programming laser measuring.
(With this, in subsequent measuring process, whatever laser spot
mining or imaging spot mining, they can be shifted to
the element center already mined)
